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  • Butter Filling Packaging Solutions
  • Title:
    Butter Filling Packaging Solutions
     
     

    SC-3N core advantage: tailor-made for small cup butter production


    High speed and precise filling, perfect balance between efficiency and accuracy:

    • Excellent efficiency: up to 40 cups per minute, easily meeting the production needs of small cups and significantly increasing production capacity.
    • Top precision: Equipped with advanced servo drive and high-precision volumetric pump, the filling accuracy is stable within ± 0.5%, minimizing the waste of expensive raw materials and ensuring product consistency.

     

    Stable and reliable sealing to eliminate potential leakage hazards:

    • Strong heat sealing: Provide the best heat sealing or ultrasonic sealing solution for different cup film materials, with firm and beautiful sealing and excellent sealing performance.
    • Intelligent temperature control and pressure regulation: Ensure stable and reliable sealing strength in different batches and environments, and withstand transportation and storage tests.

     

    Super adaptability to small cups, versatile for one machine:

    • Focus on small cup type: Specially optimized design, perfectly compatible with 15g mainstream small-sized butter cups/boxes.
    • Convenient cup switching: Modular design allows for quick and easy replacement of cup shapes and adjustment of specifications, reducing downtime and enhancing production flexibility.

     

    Highly automated, significantly reducing manual labor:

    • Automatically complete the entire process of cup dropping, filling, detection, sealing, and output, greatly reducing manual intervention, lowering labor costs, and management difficulties.

     

     

    How is the filling accuracy of 'even the slightest difference' refined?


    Core driving force: The core of SC-3N lies in its highly responsive servo driven precision plunger system. The servo motor drives the plunger based on a preset precise displacement curve, combined with high-precision displacement sensors for real-time closed-loop feedback, ensuring consistent volume height for each stroke. This solves the pain point of traditional methods being susceptible to pressure and viscosity fluctuations in small capacity filling.

     

    Smart filling valve: Targeting the characteristics of butter being prone to sticking to walls and generating small bubbles, the valve core adopts a special coating and optimized flow channel design to minimize material residue; The unique buffering and dynamic defoaming technology can effectively inhibit the production of foam at the end of filling, and ensure that pure and sufficient butter liquid is poured into the cup.

     

    The application scope of SC-3N: not limited to butter

     

    The design concept of SC-3N makes it naturally suitable for precision small cup filling and sealing needs of various high viscosity, semi fluid products:

    Product types: pure butter, seasoning butter, cream cheese, jam, honey, condensed milk, salad dressing, seasoning sauce, paste seasoning, etc.

    Packaging form: Widely suitable for small capacity cup shapes made of various materials such as round, square, etc. (PP, PS, aluminum foil cups), with aluminum foil cover film or composite easy to tear film.

    Industry scenarios: dairy product deep processing, baking raw material pre packaging, high-end catering supply chain, aviation food catering, hotel supplies, specialty food processing and other fields that pursue small-scale and high-quality packaging.

     
     

    Parameter



    Mechanic

    The main body of the SC-3N machine and the parts in contact with food are all 304 stainless steel, and the rest are made of iron, aluminum, plastic, etc.

    Manufacture Standard

    CE,SGS,ISO9001

    Filling Material

    Powder/Liquid/Paste/Granule

    Sealing Material

    Sealing Foil in Roll, Precut/die-cut Foil Lids, Paper Film, etc,

    Production Capacity

    120-180 capsules/min

    Filling Method

    Volumetric Dosage/Multi-heads Weigher

    Filling Weight

    0-50g

    Feeding Method

    Vacuum Feeder + Top Mixer

    Filling Accuracy

    ±2%-5%

    Power Supply

    AC380V,220V,3P

    Nitrogen Consumption

    65-80Nm³/h

    Compressed Air Consumption

    0.9m³/min

    Machine Weight

    1800Kg

    Machine Dimension

    1800×1800×3200mm (Based on the real size)

     

    Company profile



    Jiangsu Sunyi Machinery Co., Ltd., founded in 2011, is headquartered in Kunshan City which is the first of the top 100 counties in Jiangsu Province, China. The company focuses on the innovative R&D, manufacturing and sales of intelligent packaging equipments represented by coffee, tea, milk powder, solid beverage, beauty, pet food, etc. in FMCG, covering automatic high-speed filling machine, one-piece carton automatic packaging machine, etc. Sunyi continues to independently research and develop seven generations of intelligent packaging equipment, providing customers with first-class digital and flexible intelligent equipment solutions. In the future, the company will continue technological innovation, actively participate in the construction of the FMCG industry, and contribute to the promotion of the industry.


    Certificates


    RFQ


    1.Delivery time: After receiving client’s deposit and capsule samples, film, within 50 working days, we will finish the machine.

    2.Term of Payments: At first client shall pay 30% deposit of Purchase order total amount, then we start to produce machine. After machine is finished, we will invite client to test machine in our factory. After successful checking, client shall pay the remaining 70% of total amount before shipping.

    3.Quote Valid time: 50 days

    4.Ship Packing: Using standard export wooden box to pack machine, prohibiting corrosion and damage during the transportation.

    5.Port of Shipment: Shanghai Ship port. Damaged in normal use condition, we can send free spare parts to replace it.

    6.After-sale service: we can supply training and test in our factory. Besides, we will give operation manual installation and operation video to client; If Client demands our engineers go overseas to do after-sale service, client need to pay daily wage 100 USD, and round flight tickets, accommodation; 24 hours on line support.

    7.How to guarantee the quality? We have a group of experienced technical staff, covering automation control, machinery packaging and intelligent measurement. Technical staff accounts for 60% of the total number of the employees including two senior engineers who have worked in this field for more than 20 years.

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  • +86-18006686915
  • +86-0512-33336193
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